In the
tough struggle for crucial seconds in Formula 1, aerodynamics play a
fundamental role. The teams invest up to 20% of their total budget in the
science of the winds, making their cars even faster with innovative
aerodynamic designs. Meticulous precision work is undertaken down to the
last millimetre, according to the motto: races are won in the wind tunnel
and lost on the track.
A stroke of genius by Colin Chapman in 1972 showed the way ahead for Formula
1. The legendary designer and team boss equipped his Lotus 72 with a flat
front end in the form of a closed wedge, and hid the bulky radiators in side
panels. Thanks to these revolutionary aerodynamics, supported by a rear
wing, Emerson Fittipaldi won the World Championship for Lotus.
The significance of aerodynamics can be seen primarily in the downforce. The
search for greater downforce has become the driving factor behind entire
Formula 1 teams. The shape of cars is grinded on the computer, in the wind
tunnel and on the track, and the wings and wind deflectors are styled just
as much as the diffuser on the rear underside of the car. The aim of this
precision work is to channel the airflows perfectly and so generate as much
downforce as possible, which presses the car down onto the road and permits
shorter braking distances and higher cornering speeds. Experts estimate 80%
of the car’s grip is generated by the downforce and only 20% by the tyres. |
|
But downforce is
not everything: the recipe for true success is to find the best compromise
between the greatest possible downforce and the lowest possible air
resistance. There is no ideal set-up to suit every racetrack, so the true
art of the designers is to get closer to the ideal than their competitors
for every race. This is not an easy task, with 20 different possible
settings for a rear wing and 100 possible settings for a front wing.
The aerodynamics are the most important factor in the design of a Formula 1
car. An air duct panel between the front wheel and the side panel, for
instance, can add more speed than two or three extra horsepower. Only those
teams with their own wind tunnel can keep up with the extremely fast
development in this field. The engineers spend up to 15,000 hours every year
at the wind tunnel, and each complex costs about 45 million euros.
Modern Formula 1 cars can withstand centrifugal forces of up to 4G without
sliding off the track. The art of aerodynamics allows far higher cornering
speeds than would be possible without downforce, and so not only ensures a
better performance but also even more safety. As a rule of thumb, 35% of the
total downforce is generated by the rear wing. However, as it also causes
the greatest air resistance, it is the rear wing’s setting that is changed
most from race to race. For the Italian Grand Prix on the high-speed track
in Monza with its long straights and fast corners, the teams use flat wings
to gain the highest possible speeds. On city tracks like Monaco, or circuits
with lots of narrow corners, wing elements with a steep setting help
generate as much downforce as possible so the cars can drive through the
corners faster. The front wings are responsible for 25% of the downforce – a
value which can quickly be reduced to just 10% by air turbulence if the car
is travelling directly behind another car. The remaining 40% of the
downforce is provided by the diffuser on the vehicle underbody, a type of
air accelerator whose tunnels and ducts lead the flowing air towards the
rear so that it generates the strongest possible suction effect.
In contrast to Formula 1, passenger cars tend to create lift at medium and
relatively high speeds, because of their shape. As this relieves the load on
the axle and reduces the driving stability – and therefore also the safety –
developers aim to keep the lift as low as possible by creating minimal air
resistance. “This takes a lot of detailed work in the millimetre range. It
ranges from smoothing down the underbody to optimising the airflow through
the wheels and even to working on integrated rear spoilers,” explains Dr.
Christoph Lauterwasser from the Allianz Center for Technology. “That is the
only way to achieve drag co-efficient values under 0.30 while at the same
time minimising the lift on the rear axle. However, anyone travelling with a
roof box or a bike carrier will completely undermine all that meticulous
development work.”
In Formula 1, too, aerodynamics will always remain one of the most important
factors in spite of all the changes to the regulations. The developers are a
long way from exhausting all the possible options, so in the future, losing
a hundredth of a second will still be a real drag.
Allianz Safety Check: Autodromo Nazionale di Monza by Mark Webber,
WilliamsF1 driver:
“Monza is the last real high-speed track in Formula 1. The wings are set
flatter than on any other circuit. That means the car is very difficult to
control when you are cornering or braking before a corner. Driving flat out
70% of the time doesn’t only push the engines to the limit: it’s a really
hot race – in the truest sense of the word – for the brakes too. But because
Formula 1 uses only state-of-the-art materials, the safety of the drivers
and the spectators is guaranteed in spite of these extreme material loads.” |